Capabilities

From DFM review to repeatable production.

Design, tooling, molding and assembly to finished product, run as one continuous manufacturing path.

1 Equipment

16 injection molding machines, organized by tonnage.

Small parts stay off big machines, and large parts are not split and joined back together. Thin-wall, transparent and appearance parts each get a matching machine and process parameters.

16Horizontal injection molding machines
118T–320TClamping force range
4Vertical silicone presses
Five-axis robotAutomated part removal
Robotic armsPart removal and loading
Mold temperature controllersZoned temperature control
DryersMaterial drying
ChillersMachine cooling

2 Tooling

Tooling to production, closed loop in-house.

Molds are designed, machined, T0-trialled and maintained by our in-house team. We also take customer-supplied molds and shared tooling programs.

01

DFM review

Structure, wall thickness, draft and gating confirmed before tooling.

02

Mold machining

Cavities and inserts completed to the process route.

03

T0 trial

Dimensions, appearance and assembly fit checked.

04

Mold modification loop

Troubleshot through gating, mold temperature, venting and material.

05

Production release

Production starts only after samples are confirmed.

CNC machining
CNC machining: cavities and inserts completed in-house
Mold assembly
Mold assembly and fitting: closure confirmed before T0 trials

3 Process and finishing

From material to finished product, every step in-house.

Finishing is not the same as outsourcing. Done in our own plant, a color change or a batch of pad printing is handled the same day.

Materials

Nine common families: ABS, PC, PP, PE, PA, POM, PMMA, PVC, TPE/TPU.

Domestic and imported raw materials run in parallel, and we purchase to your specified brand and grade. Flame-retardant, food-contact and other special requirements are confirmed by engineering before we answer.

PaintingPad printingScreen printingLaser engravingUltrasonic weldingHeat stakingAssembly

4 Quality and certification

Four inspection stages, each one recorded.

Quality is not caught by a final check. Anomalies are traced to the process with 8D analysis, never pushed onto the material.

ISO 9001Quality management system
Four-stage inspectionIncoming / first article / patrol / outgoing
8D reportAnomalies traced to the process
Measurement toolsCaliper / micrometer / hardness / tensile

5 Cooperation and delivery

One stage, or the whole package, both work.

Small-batch orders are accepted. Quantity, inspection and delivery terms are confirmed after engineering review.

Build to printBuild to sampleOEM manufacturingODM joint developmentTooling + moldingAssembly only
01

Send files

3D data, 2D drawings or samples, plus expected quantity and delivery requirements.

02

Engineering review

Check whether the structure can be made, and define the process route and tooling plan.

03

Sampling confirmation

T0 trials and samples, with appearance and dimensions confirmed.

04

Batch delivery

Produced to the confirmed samples, with inspection before shipping.

6 Product cases

Not a capability list; products already in production.

Two catalog representative products show the same design–tooling–molding–assembly path can be repeated.

X266 thumb throttle

Throttle & grips · Representative product

X266 thumb throttle

A thumb-control module platform with equally rich configurations

  1. 01Thumb-press structure that keeps long rides less tiring
  2. 02Modular design, from no-button to digital-display versions
  3. 03Compact, durable form for a wide range of vehicles
Grip diameter
22.2mm
Versions
Multiple
Routing
External round tube / internal profile
Hall sensor
Dual magnet
A2860 switch cluster

Switch cluster · Representative product

A2860 switch cluster

Angled, streamlined form with a more natural operating angle

  1. 01Ergonomic angle and natural hand position, with moderate key travel
  2. 02Optional locking structure with mechanical self-lock to prevent misoperation
  3. 03IPX6 protection for demanding outdoor conditions
Grip diameter
22.2mm
Buttons
4
Protection
IPX6
Icons
Laser / screen printing
See the full product catalog

Send a drawing or specification to see how we would build it.

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